Emissions Reduction Unit – How it works


Animation of how the ECO Unit works

See how the ECO Unit works as an emissions reduction unit

ECO Systems International’s emissions reduction unit (ECO unit) reduces toxic emission gases by up to 95%

ECO Unit Description

The ECO Unit (emissions reduction unit) consists of a powder coated steel tube filled with copper mesh on the inside of the tube. The device does not contain magnets, consume chemicals, or use external electrical power; no extra pumping or filtering is required. Once installed it does not require service as there are no moving parts.

The device is produced in several sizes and the same device design is used for liquid fuels and for natural gas. The dimensions of the unit used in standard cars with engine sizes up to 3 litres would be 150 mm in length with a diameter of 25 mm.

The design promotes turbulent flow and extensive metal to fluid surface contact. The device is installed inline to an existing pipeline by cutting out a section, threading the ends and using pipe unions to attach the device or by using the installation pack. It can be installed after or before the fuel filter on the supply pipeline.

emissions reduction unit - eco family

How emissions are reduced by using this as your emissions reduction unit

The liquid fuel (hydrocarbons) or gas travels along a fuel line and flows through the unit. Immediately the ECO unit agitates the fuel. This reaction breaks up the hydrocarbon bonds in the fuel and increases its Reid vapour pressure (see table 4 below). Read the full test report here.

Table 4 – sets out the reid vapour pressure results after the unit was tested.

Liquid Fuel TypeReid vapour pressure (RVP) before passing through ECO unitReid vapour pressure after passing through ECO unit% increase in Reid vapour pressure
Table 4
Test results as initial R & D carried out by SGS United States Testing Company Inc on 4th March 1991
Diesel0.6 psi RVP1.0 psi RVP66.70%
Petrol7.6 psi RVP8.4 psi RVP10.50%

 

What is vapour pressure

Vapour pressure is a measure of a liquids ability to dissociate into the gaseous state; combustion occurs with the combination of a hydrocarbon (HC), oxygen (O2) and initial input of energy, however in order for the hydrocarbon and oxygen to combine the hydrocarbon must be in the Vapour state.

The higher Vapour pressure causes the fuel to combust more completely resulting in a more uniform and even burn while generating less un-burnt by products. This process is further enhanced by causing a greater amount of work to be done per unit of fuel in the combustion chamber (fuel economy).

Results from using the ECO Unit

Using any of the ECO Range as your emission reduction unit, benefits you as follows:

• Burning the fuel more completely reduces emissions of hydrocarbons (HC) and carbon monoxide (CO).

o CO emissions are reduced by between 65% to 95%
o HC emissions are reduced by between 50% to 95%

• Burning the fuel more evenly reduces the oxides of nitrogen or more commonly known as NOx emissions.

o NOx gas emissions are reduced by between 16% to 80%

Particulate Matter (PM) production is lessened by a more complete burning of the fuel and the life of a new diesel particulate filter would be extended by approximately 50%

o 72% reduction in DPF filter regenerations

• By causing the fuel to burn more completely there are less evaporative emissions; more power is derived from the fuel which causes an increase in performance and fuel economy is realised. Less fuel also means less carbon dioxide (CO2) is produced.


Main Benefits of using the ECO Unit

 

Reducing CO

Carbon monoxide is poisonous and at high levels can kill in 3 seconds. ECO unit

Reducing NOx

Oxides of nitrogen are responsible for asthma, chronic obstructive pulmonary disease and diabetes

Reducing PM

Particulate matter is a carcinogenic (tiny particles affecting lungs similar to asbestos), responsible for cancer, asthma, cardiovascular disease, Chronic obstructive pulmonary disease and diabetes. Children and elderly are most at risk.

Reduced H & S risk

Reduced H & S risk – mitigate your potential exposure to work place Health & Safety claims arising out of exposure to emissions from burning fuels, in particular diesels and heating oils

Reducing unburned fuel

Unburned fuel waste is reduced significantly

Reduced fuel

Less fuel is required to do the same job

Reduced CO2

Reduced CO2 – Carbon Dioxide reduced by the proportion of fuel saved

Reduced carbon build up

The ECO unit extends the life of engines & burners

Improved performance

The engine power and space heating systems perform with improved output

No maintenance

The ECO unit once installed requires no power or consumables

Works with existing fuel lines

It works with existing fuel lines – no pumping or filtering required